What is aluminum disc and how to produce it?
Uses of aluminum discs
Aluminum discs are widely used in electronics, daily chemicals, medicine, culture and education, and auto parts. Electrical appliances, insulation, machinery manufacturing, automobiles, aerospace, military industry, molds, construction, printing and other industries. Kitchenware such as non-stick pans, pressure cookers, and hardware such as lampshades, water heater shells, stretch tanks, etc. are one of the deep-processed products of aluminum alloy plates and strips with large consumption.
Fully automatic disc blanking production line processing
The main components of the aluminum disc unwinding and blanking production line are: loading trolley, unwinder, leveling machine, feeder, swing unit, special closed single-point mechanical press, fast mold change device, stacking unit, waste shearing, hydraulic system, electrical control system, etc.
Aluminum discs
Technical features of the production line:
1. CNC fully automatic, the production line does not need to be manually touched by any work materials from the unwinding of the coil until the entire coil of material is completely blanked, and no adjustment is required, which fundamentally eliminates the production safety hazards and product quality hazards of ordinary punching.
2. The line can directly produce discs from coils without longitudinal and transverse cutting of the coils, which reduces the production process, reduces the production cost, reduces the possibility of damaging the surface of the coils, and guarantees that the produced discs are free of oil and scratches.
3. This line makes full use of the width of the coils and adopts high-precision servo motor drive system control to minimize the distance between the discs and the distance from the discs to the edge of the material, fundamentally reducing the amount of waste and making the raw material utilization rate reach more than 80%.
4. The production speed can reach 40-55 pieces per minute, which improves production efficiency.
5. Due to the modular mold design, when changing the production specifications of the discs, the conversion time can be reduced to less than 15 minutes. The diameter range of the discs that can be produced is from 85 mm to 750 mm.
6. Advanced unwinding system, six-leveling machine, high-rigidity mechanical press, automatic stacking system, etc., ensure the high quality of the disc products.
Technical parameters of production line:
Roll width (mm): 500-1250, 800-1400, 1000-1600
Roll thickness (mm): 0.4-3.0, 1.0-6.0
Roll weight (kg): 8000, 10000
Blanking diameter (mm): 85-660, 85-750, 100-900
Blanking times (spm): 40-55
Press nominal pressure (kN): 1250, 1600, 2000, 2500
Application of aluminum discs
Aluminum discs are widely used in electronics, daily chemicals, medicine, culture and education, and auto parts. Electrical appliances, insulation, machinery manufacturing, automobiles, aerospace, military industry, molds, construction, printing and other industries. Kitchen utensils such as non-stick pans, pressure cookers, and hardware products such as lampshades, water heater shells, and stretch tanks are among the most widely used deep-processing products of aluminum alloy sheets and strips.